When Quality Matters

Old World Craftsmanship,
State of the Art Technology

Producing Gears Since 1930

We are a full-service gear manufacturer, offering a wide variety of additional services, including deburring & finishing, grinding, heat treating, honing, prototyping. broaching, CNC machining and gear modifications.

Although manufacturing technology has changed over the years, our dedication to producing quality gears, delivering them when needed, and at a competitive price, continues to make us successful today.

Our ongoing investments in technology, training, and quality assurance measures ensure we meet the demanding requirements of our customers.

Technology & Training

We understand the importance of precision gear hobbing. That’s why we invest in advanced manufacturing and inspection technology. Our dedicated team receives ongoing training so they can optimize our equipment and provide you with the highest quality products, ensuring your parts are accurate and always meet your specifications. View our Gear Hobbing and Inspection Equipment.

More Than Gears

We enjoy working closely with our customers to understand their full needs, including those that go beyond gears. Our dedication to quality and timeliness extends to:
Deburring & Finishing | Grinding | Heat Treating | Honing Prototyping | Broaching | CNC Machining and Gear Modifications

Always Investing

Our investments in CNC machining technology and robotics make it possible to create precision parts for all of your needs. Whether you’re working on an innovative project design or looking for a new source for existing product, our team is ready to work with you!

Capabilities

At Brelie Gear we put care into every job we take on. Large or small, we are specialized and focused – ready to answer complex and simple requests.

Our growth-oriented approach to business has given us the competitive advantage of investing in in-house capabilities. Quick turnarounds are as important to us as they are to you.

Gear Type
 Size Range Pitch AGMA Class
Spur
.250″ to 7.87″
5 to 200
12
Helical
.250″ to 7.87″
5 to 200
12
Worms
.250″ to 2.50″
8 to 180
 –
Worm Gears
.250″ to 7.87″
5 to 200
12

Crown Hobbing

Additional Capabilities
Carbide Re-hobbing
Turning up to 14″ Diameter
Finish machining
Broaching

Equipment

We pride ourselves in our ability to continually reinvest up to 30% of sales back into our company to stay ahead of the curve with our equipment. Our machines feature the latest automation technology to deliver premium parts made precisely and efficiently, and delivered on time, every time.

Gear Hobbing

Gear Hobbing

  • 1-Koepfer Model 160 CNC 7-Axis Automated Loading w/skiving (2021)
  • 2-Koepfer Model 200 CNC 7-Axis Automated Loading w/skiving and Servo Distributor (2015, 2017)
  • 1-Koepfer Model 200 CNC 7-Axis Automated Loading with Worm Milling High Helix Hob Head and Skiving (2013)
  • 2-Koepfer Model 200 CNC 7–Axis Automated Loading w/skiving (2008, 2011)
  • 1-Koepfer MZ130 CNC Automated Loading Gear Hobbing/ Worm Milling (2008)
  • 1-Koepfer Model 200 CNC 7-Axis Automated Loading (2006)
  • 1-Mitsubishi GE20 CNC (2010)
  • 2-Mikron 21/1 
  • 2-Pfauter RS00
CNC Turning and Milling

CNC Turning and Milling

  • 1-Doosan Lynx 2100LSYB w/Halter CNC Robotic Loader (2022)
  • 1-Doosan Lynx 2100A (2022)
  • 1-Doosan Lynx 2100A w/ Halter CNC Robotic Loader (2020)
  • 1-Brother Speedio S700X1 Mill w/Robotic Loading (2018)
  • 1-Doosan Lynx 2100LSYC (2017)
  • 1-Doosan Lynx 220L (2015)
  • 2-Doosan Puma 2600 MS w/LNS Bar Feed (2014, 2015)
  • 1-Doosan Lynx 220L w/Edge Servo Bar Feed (2011)
  • 1-Doosan DNM400 Vertical Machining Center (2012)
  • 1- Hitachi Seiki HT20J
  • 1 Hitachi Seiki TS15
  • 1-Hitachi Seiki HT25G
  • 1-Hitachi Seiki HT25G Long Bed
  • 1-Hitachi Seiki VM40III Vertical Machining Center
Gear Inspection

Gear Inspection

  • 1-Kapp Niles KMN 2X GMM Analytical Gear Inspection (2020)
  • 1-Zeiss Prismo CMM w/integrated rotary table and Gear Pro (2012)
  • 1-Vari Roll w/ Vari PC (2016)
  • 1-Mitutoyo PH-3500 Optical Comparator
  • 5-Vari-Roll Gear Testers w/Master Gears
Additional Equipment

Additional Equipment

  • 1- Amada Automatic Horizontal Band Saw (2020)
  • 1-Koepfer CNC Hob Sharpener (2017)
  • 3-Hardinge 2nd Operation Lathes
  • 2-Bridgeport Vertical Milling Machines
  • 2-Sunnen Precision Honing Machines

Contact Us or Request a Quote

Steve Janke headshot

Submit your request to:
 Steve Janke
Email: sjanke@breliegear.com
LinkedIn: Brelie Gear
 Fax: 414-481-5866

Brelie Gear
2350 Corporate Dr.
Waukesha, WI 53189
Ph: 414-481-5488